VERIFIED INDUSTRIAL JUTE INFRASTRUCTURE
534.5 Decimals Integrated Manufacturing Mill & Processing Facility
Industrial Mill Campus
Batason, Muraripur, Bochaganj, Dinajpur (Rangpur Division).
Heavy Industrial Machines
Precision spinning frames, high-speed looms & hydraulic balers.
Skilled Factory Workforce
DIFE Reg: 27-21-1-056-00001 compliant technical labor force.
Monthly Export Capacity
IJIRA tested MOSH & MOAH compliant food-grade & commercial jute.
8-Stage Precision Jute Manufacturing & Export Processing
SA Shamim Jute Mills operates a fully integrated 8-stage manufacturing process from raw tossa jute batching to high-pressure hydraulic baling, ensuring strict compliance with international IJIRA MOSH/MOAH food-safety standards and heavy-duty industrial tolerances.
Selection & Vegetable Batching
Raw tossa and white jute fibers are sorted by grade, tensile strength, and color. Fibers undergo conditioning with non-mineral, food-grade vegetable oil emulsion to guarantee zero MOSH & MOAH hydrocarbon contamination under BfR Method 2009.
Breaker & Finisher Carding
Batched jute reeds pass through high-speed breaker and finisher carding machines. Heavy pinned cylinders comb, split, and clean the fibers, stripping away unretted barks and root ends to form continuous, uniform slivers.
Multi-Stage Drawing & Doubling
Slivers are processed through 3 sequential drawing passages (first, second, and finisher drawing). The doubling and drafting process parallelizes fiber orientation, evens out linear mass variation, and eliminates cross-sectional thick-thin spots.
High-Speed Ring & Flyer Spinning
Drawn slivers are fed into modern spinning frames to impart precise twist per inch (TPI). Our spinning fleet produces yarn counts ranging from 8 lbs to 28 lbs in single, 2-ply, and multi-strand configurations with high tensile resistance.
Precision Winding & Spooling
Spun yarn is transferred via automatic cone and cheese winding machines. Tension-controlled spooling eliminates weak knots, surface slubs, and loose fibers, producing flawless spools ready for the weaving beam or direct export palletizing.
Heavy Loom Industrial Weaving
Yarn beams are mounted onto automatic cop-change and rapier weaving looms. We produce heavy twill sacking fabric (A-Twill, B-Twill) and open-mesh Hessian burlap cloth with strict warp/weft porter and shot counts.
Calendering, Cutting & Stitching
Woven fabric rolls undergo heavy-pressure roller calendering to flatten the weave and lock fibers. Automated mechanical cutters slice cloth to millimeter dimensions, followed by heavy-duty Herakles safety overhead and side-seam stitching.
Quality Audit & Hydraulic Baling
Finished bags and yarns undergo moisture metering (maintained strictly under 14-16%). Units are bundled into 300-500 bag packs and compressed under 200-ton hydraulic baling presses, tightly bound with steel hoops for marine container loading.
352-Machine Heavy Production Fleet & Technical Specifications
SA Shamim Jute Mills operates an integrated fleet of 352 heavy production machines across its 534.5-decimal industrial facility in Dinajpur, Bangladesh. The machinery inventory is calibrated for continuous high-speed spinning, heavy twill weaving, and non-mineral food-grade export batching.
| Manufacturing Section | Machinery & Technology | Active Units | Technical Tolerances / Specs | Export Process Role |
|---|---|---|---|---|
| Batching & Softening Fiber Preparation | Heavy Emulsion Softeners & Jute Spreaders | 28 Units | Vegetable oil emulsion metering (Zero mineral oil / MOSH-MOAH safe) | Moisture conditioning & raw reed softening |
| Carding Fleet Fiber Combing | Breaker Cards & Half-Circular Finisher Cards | 44 Units | High-speed pinned cylinders, automated root-cutting mechanism | Unretted bark removal & sliver transformation |
| Drawing & Drafting Sliver Uniformity | Triple-Passage High-Speed Drawing Frames | 48 Units | Push-bar & spiral screw gills, CV < 3.5% mass consistency | Fiber parallelization & linear density leveling |
| Spinning Fleet Yarn & Twine | Heavy Flyer Spinning & Ring Twisting Frames | 122 Units | Counts: 8 lbs/spindle to 28 lbs/spindle; 1-ply to 4-ply twists | Tensile-tested export yarn & weaving weft |
| Winding & Spooling Pre-Weaving Prep | Automatic Cop Winders & High-Speed Cone Spoolers | 36 Units | Tension-controlled continuous electronic winding | Slub-free export spools & shuttle cops |
| Weaving Department Fabric Production | Heavy-Duty Cop-Change Looms & Rapier Looms | 56 Units | Width: 20" to 60"; Porter/Shots: 6x7, 6x8, 8x8, 8x9, 11x12 | A-Twill, B-Twill sacking & Hessian burlap cloth |
| Finishing & Stitching Bag Conversion | Heavy 3-Bowl Calenders & Herakles Stitchers | 14 Units | Mechanical roll pressing, double-chain heavy overhead seam | Cloth smoothing, precision cut & seam reinforcement |
| Baling & Dispatch Container Packing | High-Pressure 200-Ton Hydraulic Baling Presses | 4 Units | 200 to 500 bags/bale; high-tensile steel hoop binding | FCL container load density optimization |
| TOTAL ACTIVE PRODUCTION MACHINERY FLEET | 352 Units | Monthly Production Capacity: 730+ Metric Tons | ||
IJIRA-Certified Testing Standards & Food-Grade Compliance
SA Shamim Jute Mills enforces rigorous multi-stage quality control to guarantee that all export packaging is 100% free of mineral oil saturated hydrocarbons (MOSH) and aromatic hydrocarbons (MOAH), fulfilling stringent European food-contact safety standards under BfR Method 2009.
MOSH & MOAH Food Safety
Tested and certified by IJIRA (Kolkata) using SPE-GC-FID analytical methodology (Ref: IJIRA/CBPD/Analytical/TSR-195/2026-27). Formulated with 100% refined vegetable oil batching to eliminate carcinogenic mineral hydrocarbon migration into food grains.
Tensile & Seam Load Resistance
Every production lot undergoes lea breaking strength tests, warp/weft tear resistance, and Herakles safety-stitch seam pull testing. Sacking bags undergo standardized 2.5-meter drop impact tests to ensure zero seam rupture during rough port handling.
Moisture Control & Clean Baling
Calibrated electronic moisture meters ensure raw and finished jute moisture regain remains strictly within 14.0% to 16.0%, eliminating mold risk during high-humidity ocean voyages. Bales are hydraulically pressed and wrapped with water-resistant liners upon buyer request.
| Quality Parameter | Export Target / Factory Limit | Standardized Test Method | Target Application |
|---|---|---|---|
| MOSH & MOAH Content | Below Limit of Detection (< LOD) | SPE-GC-FID (BfR Method 2009) | Cocoa, Coffee & Grain Sacks |
| Moisture Regain Rate | 14.0% to 16.0% (Oven Dry Regain) | Electronic Moisture Meter / ISO 1833 | All Export Grade Bales |
| Drop Impact Burst Resistance | Zero rupture on 2.5m drop test | Standard Drop Test with 50-90 kg load | Heavy Twill Sacking Bags |
| Seam Breaking Strength | Minimum 450 N – 550 N | ISO 13935-2 / Constant Rate of Extension | Double Overhead Herakles Seam |
| Fabric Mass / GSM Tolerance | ± 5.0% Export Tolerance | ASTM D3776 / Standard Conditioning | Hessian Burlap & Sacking Fabric |